Research Engineer, Composite and Metal Additive Manufacturing

Job Description

JOB DESCRIPTION

The successful candidate will contribute to research and industry projects in additive manufacturing (AM), with a focus on composites, metallic and polymer systems. In a dynamic R&D environment, the engineer will support product and system conceptualisation, FEA/CFD simulation, prototype fabrication, post-processing, NDT, mechanical testing, data analysis, quality assessment, robotic/CAM-based operations, jig and fixture development, documentation, procurement, lab operations, equipment maintenance, inventory control, HSE compliance and risk assessments.

RESPONSIBILITIES

• Translate customer problem statements into practical product or system concepts for industry applications, R&D activities, innovation and technology improvement.
• Perform FEA/CFD simulation, design evaluation, optimization, lightweighting, sizing and design iterations for prototype fabrication and verification.
• Operate industrial robotic/CAM-based systems for fabrication, post-processing, test coupon preparation and material characterisation, including tensile, compression and bending tests.
• Conduct quality assessment, CMM, NDT, handheld inspection, FAI support and data analysis for parts, components and final products.
• Support product testing through sensor installation, instrumentation, data acquisition, data post-processing and failure investigation.
• Design jigs and fixtures, prepare 2D drawings, document product design evolution and maintain records for archiving.
• Coordinate with machining houses and vendors for jig/fixture fabrication, assembly, equipment diagnostics, preventive maintenance and function checks.
• Support lab operations, equipment scheduling, procurement, raw feedstock management, inventory control and lab improvement activities.
• Work safely and effectively in compliance with HSE requirements, risk assessments and operational procedures.

JOB REQUIREMENTS

• Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or a related engineering discipline.
• Minimum 3 years of engineering experience.
• Internship, research or project experience in product design, composite materials or structural analysis is advantageous.
• Proficiency in CAD and 2D drawings using NX/SolidWorks; knowledge of GD&T is beneficial.
• Experience in traditional inspection methods, NDT, handheld measurement tools and FAI document preparation is preferred.
• Knowledge of additive manufacturing technologies, composite materials, prototyping, composite processing/post-processing and metallic fixture design is advantageous.
• Familiarity with CAM-based systems such as robotic systems or CNC is an added advantage.
• Proactive, detail-oriented team player with good communication skills, strong ownership, willingness to learn and ability to deliver technical solutions on time.